UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
[X] |
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) |
|
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the Quarterly Period Ended October 1, 2005
[ ] |
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) |
|
OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the Transition Period From _____ to ____
Commission file number 0-19687
SYNALLOY CORPORATION
Delaware incorporation or organization) |
|
57-0426694 Identification Number) |
|
|
|
2155 West Croft Circle |
|
|
(864) 585-3605
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes X No .
Indicate by check mark whether the registrant is an accelerated filer as defined in Rule 12b-2 of the Exchange Act. Yes ____ No X
Indicate by check mark whether the registrant is a shell company as defined in Rule 12b-2 of the Exchange Act. Yes ____ No X
The number of shares outstanding of the registrant's common stock as of October 1, 2005 was 6,101,690.
- 1 -
Synalloy Corporation
Index
PART I. FINANCIAL INFORMATION
Item 1. |
Financial Statements (unaudited) |
|
Condensed consolidated balance sheets - October 1, 2005 and January 1, 2005 |
|
Condensed consolidated statements of income - Three and nine months ended October 1, 2005 and October 2, 2004 |
|
Condensed consolidated statements of cash flows - Nine months ended October 1, 2005 and October 2, 2004 |
|
Notes to condensed consolidated financial statements October 1, 2005 |
Item 2. |
Management's Discussion and Analysis of Financial Condition and Results of Operations |
Item 4. |
Controls and Procedures |
|
|
PART II. OTHER INFORMATION
Item 6. |
Exhibits |
|
Signatures and Certifications |
-2-
Synalloy Corporation |
||||||
Condensed Consolidated Balance Sheets |
Oct 1, 2005 |
Jan 1, 2005 |
||||
(Unaudited) |
(Note) |
|||||
------------------ |
------------------ |
|||||
Assets |
||||||
Current assets |
||||||
Cash and cash equivalents |
$ 4,783 |
$ 292,350 |
||||
Accounts receivable, less allowance |
||||||
for doubtful accounts |
18,218,210 |
14,471,257 |
||||
Inventories |
||||||
Raw materials |
12,693,478 |
12,502,420 |
||||
Work-in-process |
6,473,175 |
5,823,339 |
||||
Finished goods |
8,060,083 |
8,024,373 |
||||
------------------ |
------------------ |
|||||
Total inventories |
27,226,736 |
26,350,132 |
||||
Deferred income taxes |
1,117,000 |
933,000 |
||||
Prepaid expenses and other current assets |
194,550 |
263,913 |
||||
Current assets of discontinued operations |
- |
5,383,372 |
||||
------------------ |
------------------ |
|||||
Total current assets |
46,761,279 |
47,694,024 |
||||
|
||||||
Cash value of life insurance |
2,590,099 |
2,554,099 |
||||
Property, plant & equipment, net of accumulated |
||||||
depreciation of $39,684,000 and $37,532,000 |
18,017,302 |
18,228,863 |
||||
Deferred charges and other assets |
2,597,372 |
2,725,363 |
||||
------------------ |
------------------ |
|||||
Total assets |
$ 69,966,052 |
$ 71,202,349 |
||||
========== |
========== |
|||||
|
||||||
Liabilities and Shareholders' Equity |
||||||
Current liabilities |
||||||
Notes payable |
$ 11,639,798 |
$ - |
||||
Accounts payable |
12,942,760 |
8,086,458 |
||||
Accrued expenses |
3,370,300 |
2,243,101 |
||||
Current portion of environmental reserves |
183,051 |
916,754 |
||||
Income taxes payable |
1,779,764 |
10,609 |
||||
Current liabilities of discontinued operations |
- |
1,349,316 |
||||
------------------ |
------------------ |
|||||
Total current liabilities |
29,915,673 |
12,606,238 |
||||
|
||||||
Long-term debt |
- |
21,205,066 |
||||
Environmental reserves |
204,000 |
204,000 |
||||
Deferred compensation |
542,404 |
542,217 |
||||
Deferred income taxes |
2,129,000 |
2,715,000 |
||||
Shareholders' equity |
||||||
Common stock, par value $1 per share - authorized |
||||||
12,000,000 shares; issued 8,000,000 shares |
8,000,000 |
8,000,000 |
||||
Retained earnings |
45,260,370 |
42,553,345 |
||||
Less cost of Common Stock in treasury: |
||||||
1,898,310 and 1,980,436 shares |
(16,085,395) |
(16,623,517) |
||||
------------------ |
------------------ |
|||||
Total shareholders' equity |
37,174,975 |
33,929,828 |
||||
------------------ |
------------------ |
|||||
Total liabilities and shareholders' equity |
$ 69,966,052 |
$ 71,202,349 |
||||
========== |
========== |
|||||
Note: The balance sheet at January 1, 2005 has been derived from the audited consolidated financial statements at that date. |
||||||
See accompanying notes to condensed consolidated financial statements. |
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- 3 - |
|
Synalloy Corporation |
|||||||||
Condensed Consolidated Statements of Operations |
|||||||||
(Unaudited) |
Three Months Ended |
Nine Months Ended |
|||||||
Oct 1, 2005 |
Oct 2, 2004 |
Oct 1, 2005 |
Oct 2, 2004 |
||||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Net sales |
$ 30,078,982 |
$ 23,739,046 |
$ 93,641,988 |
$ 75,530,527 |
|||||
Cost of goods sold |
26,577,117 |
20,683,313 |
80,740,175 |
65,027,934 |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Gross profit |
3,501,865 |
3,055,733 |
12,901,813 |
10,502,593 |
|||||
Selling, general and |
|||||||||
administrative expense |
2,528,932 |
2,513,275 |
7,879,906 |
7,326,270 |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Operating income |
972,933 |
542,458 |
5,021,907 |
3,176,323 |
|||||
Other (income) and expense |
|||||||||
Interest expense |
228,749 |
268,460 |
679,421 |
783,435 |
|||||
Other, net |
- |
(26) |
(31,739) |
(52) |
|||||
Income from continuing |
|||||||||
operations before income taxes |
744,184 |
274,024 |
4,374,225 |
2,392,940 |
|||||
Provision for income taxes |
219,000 |
94,000 |
1,308,000 |
833,000 |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Net income from |
|||||||||
continuing operations |
525,184 |
180,024 |
3,066,225 |
1,559,940 |
|||||
Loss from discontinued operations |
- |
(230,248) |
(73,413) |
(647,645) |
|||||
Benefit from income taxes |
- |
(79,000) |
(22,000) |
(222,000) |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Net loss from discontinued operations |
- |
(151,248) |
(51,413) |
(425,645) |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Net income |
$ 525,184 |
$ 28,776 |
$ 3,014,812 |
$ 1,134,295 |
|||||
========== |
========== |
========== |
========== |
||||||
Net income (loss) per basic common share: |
|||||||||
Income from continuing operations |
$.09 |
$.03 |
$.51 |
$.26 |
|||||
Loss from discontinued operations |
$.00 |
($.03) |
($.01) |
($.07) |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Net income |
$.09 |
$.00 |
$.50 |
$.19 |
|||||
========== |
========== |
========== |
========== |
||||||
Net income (loss) per diluted common share: |
|||||||||
Income from continuing operations |
$.09 |
$.03 |
$.50 |
$.25 |
|||||
Loss from discontinued operations |
$.00 |
($.03) |
($.01) |
($.06) |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Net income |
$.09 |
$.00 |
$.49 |
$.19 |
|||||
========== |
========== |
========== |
========== |
||||||
Average shares outstanding |
|||||||||
Basic |
6,087,108 |
6,016,399 |
6,055,715 |
6,003,659 |
|||||
Dilutive effect from stock options |
77,512 |
160,475 |
73,446 |
126,665 |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
||||||
Diluted |
6,164,620 |
6,176,874 |
6,129,161 |
6,130,324 |
|||||
========== |
========== |
========== |
========== |
||||||
See accompanying notes to condensed consolidated financial statements |
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-4- |
Synalloy Corporation |
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Condensed Consolidated Statements of Cash Flows |
|||||||
(Unaudited) |
Nine Months Ended |
||||||
Oct 1, 2005 |
Oct 2, 2004 |
||||||
----------------- |
----------------- |
||||||
Operating activities |
|||||||
Net income from continuing operations |
$ 3,066,225 |
$ 1,559,940 |
|||||
Adjustments to reconcile net income to net cash |
|||||||
provided by (used in) continuing operating activities: |
|||||||
Depreciation expense |
2,161,154 |
2,122,110 |
|||||
Amortization of deferred charges |
28,800 |
376,293 |
|||||
Deferred income taxes |
(770,000) |
537,049 |
|||||
Provision for losses on accounts receivable |
453,837 |
489,772 |
|||||
Gain on sale of property, plant and equipment |
10,550 |
(4,316) |
|||||
Cash value of life insurance |
(36,000) |
(45,000) |
|||||
Environmental reserves |
(733,703) |
(10,481) |
|||||
Issuance of treasury stock for director fees |
125,005 |
124,989 |
|||||
Changes in operating assets and liabilities: |
|||||||
Accounts receivable |
(4,122,435) |
(1,371,268) |
|||||
Inventories |
(876,604) |
(9,294,766) |
|||||
Other assets |
90,386 |
83,548 |
|||||
Accounts payable |
4,856,302 |
3,221,999 |
|||||
Accrued expenses |
1,127,199 |
215,988 |
|||||
Income taxes payable |
1,769,155 |
- |
|||||
----------------- |
----------------- |
||||||
Net cash provided by (used in) continuing |
|||||||
operating activities |
7,149,871 |
(1,994,143) |
|||||
Net cash provided by |
|||||||
discontinued operating activities |
3,982,643 |
2,448,163 |
|||||
----------------- |
----------------- |
||||||
Net cash provided by operating activities |
11,132,514 |
454,020 |
|||||
Investing activities |
|||||||
Purchases of property, plant and equipment |
(1,963,493) |
(1,577,938) |
|||||
Proceeds from sale of property, plant and equipment |
3,350 |
10,787 |
|||||
Increase in notes receivable |
- |
(333,334) |
|||||
----------------- |
----------------- |
||||||
Net cash used in investing activities |
(1,960,143) |
(1,900,485) |
|||||
Financing activities |
|||||||
(Payments on) proceeds from long-term debt |
(9,565,268) |
1,447,446 |
|||||
Proceeds from exercised stock options |
105,330 |
74,400 |
|||||
----------------- |
----------------- |
||||||
Net cash (used in) provided by financing activities |
(9,459,938) |
1,521,846 |
|||||
----------------- |
----------------- |
||||||
(Decrease) increase in cash and cash equivalents |
(287,567) |
75,381 |
|||||
Cash and cash equivalents at beginning of period |
292,350 |
1,110 |
|||||
----------------- |
----------------- |
||||||
Cash and cash equivalents at end of period |
$ 4,783 |
$ 76,491 |
|||||
========= |
========= |
||||||
See accompanying notes to condensed consolidated financial statements. |
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- 5 - |
Synalloy Corporation
Notes To Condensed Consolidated Financial Statements
(Unaudited)
October 1, 2005
NOTE 1-- BASIS OF PRESENTATION
The accompanying unaudited condensed consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and footnotes required by accounting principles generally accepted in the United States of America for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included. Operating results for the three and nine month periods ended October 1, 2005, are not necessarily indicative of the results that may be expected for the year ending December 31, 2005. For further information, refer to the consolidated financial statements and footnotes thereto included in the Company's annual report on Form 10-K for the period ended January 1, 2005.
NOTE 2--INVENTORIES
Inventories are stated at the lower of cost (first-in, first-out method) or market.
NOTE 3--SALE OF ASSETS AND DISCONTINUED OPERATIONS
At the end of 2004, the Company sold certain of the assets associated with the Blackman Uhler, LLC dye business effective January 31, 2005. The sale has been completed and relevant operations were transferred to the purchaser by the end of the first quarter of 2005. The operations of the Colors Segment are being reported as discontinued operations.
NOTE 4--DEFERRED CHARGES AND OTHER ASSETS
Included in Deferred Charges and Other Assets is $2,051,000 of goodwill representing the excess of cost over fair value of net assets of businesses acquired. The amount recorded is evaluated annually for impairment.
NOTE 5--STOCK OPTIONS
The Company accounts for its stock-based compensation plans under the recognition and measurement principles of Accounting Standards Board Opinion No. 25, "Accounting for Stock Issued to Employees," and related interpretations. Statement of Financial Accounting Standards No. 123 (SFAS 123) requires the Company to disclose pro forma net income and income per share data as if a fair value based accounting method had been used in the computation of compensation expense. Under APB 25, because the exercise price of the Company's employee stock options at least equals the market price of the underlying stock on the date of the grant, no compensation expense is recognized.
For the first nine months of 2005, options exercised, cancelled and expired totaled 131,700, 106,100 and 9,500 shares, respectively, leaving 337,700 options outstanding at October 1, 2005. For purposes of the following pro forma disclosures, the estimated fair value of the options is amortized to expense over the options' vesting period:- 6 -
Synalloy Corporation
Notes To Condensed Consolidated Financial Statements
(Unaudited)
Three Months Ended |
Year-to-Date |
|||||||
Oct 1, 2005 |
Oct 2, 2004 |
Oct 1, 2005 |
Oct 2, 2004 |
|||||
------------------ |
------------------ |
------------------ |
------------------ |
|||||
Net income reported |
$ 525,000 |
$ 29,000 |
$ 3,015,000 |
$ 1,134,000 |
||||
Compensation expense, |
||||||||
net of tax |
- |
(35,000) |
- |
(129,000) |
||||
------------------ |
------------------ |
------------------ |
------------------ |
|||||
Pro forma net income |
$ 525,000 |
$ (6,000) |
$ 3,015,000 |
$ 1,005,000 |
||||
========== |
========== |
========== |
========== |
|||||
Basic income per share |
$.09 |
$.00 |
$.50 |
$.19 |
||||
Compensation expense, |
||||||||
net of tax |
$.00 |
($.01) |
$.00 |
($.02) |
||||
Pro forma basic |
||||||||
income (loss) per share |
$.09 |
($.01) |
$.50 |
$.17 |
||||
Diluted income per share |
$.09 |
$.00 |
$.49 |
$.19 |
||||
Compensation expense, |
||||||||
net of tax |
$.00 |
($.01) |
$.00 |
($.02) |
||||
Pro forma diluted |
||||||||
income (loss) per share |
$.09 |
($.01) |
$.49 |
$.17 |
||||
In December 2004, the FASB recently enacted Statement of Financial Accounting Standards 123-revised 2004 (SFAS 123R), "Share-Based Payment" which replaces SFAS 123 and supersedes APB 25. SFAS 123R requires the measurement of all employee share-based payments to employees, including grants of employee stock options, using a fair-value-based method and the recording of such expense in our consolidated statements of income. The accounting provisions of SFAS 123R are effective for reporting periods beginning after June 15, 2005. On March 29, 2005, the SEC issued Staff Accounting Bulletin No. 107 (SAB 107), which provides the Staff's views regarding interactions between SFAS 123R and certain SEC rules and regulations and provides interpretations of the valuations of share-based payments for public companies.
The Company is currently evaluating SFAS 123R and SAB 107 to determine the fair value method to measure compensation expense, the appropriate assumptions to include in the fair value model and the transition method to use upon adoption. The adoption of SFAS No. 123R's fair value method is not expected to have a significant impact on the Company's results of operations and overall financial position. However, the actual impact of adoption of SFAS 123R cannot be predicted at this time because it will depend on assumptions used in the fair value model as well as the levels of share-based payments granted in the future. SFAS 123R also requires the benefits of tax deductions in excess of recognized compensation cost to be reported as a financing cash flow, rather than as an operating cash flow as required under current literature. This requirement will reduce net operating cash flows and increase net financing cash flows in periods after adoption.
- 7 -
Synalloy Corporation
Notes To Condensed Consolidated Financial Statements
(Unaudited)
NOTE 6--SEGMENT INFORMATION
Three Months Ended |
Year-to-Date |
||||||||
Oct 1, 2005 |
Oct 2, 2004 |
Oct 1, 2005 |
Oct 2, 2004 |
||||||
----------------- |
----------------- |
---------------- |
---------------- |
||||||
Net sales |
|||||||||
Specialty Chemicals Segment |
$10,980,000 |
$ 9,589,000 |
$33,568,000 |
$28,799,000 |
|||||
Metals Segment |
19,099,000 |
14,150,000 |
60,074,000 |
46,732,000 |
|||||
----------------- |
----------------- |
---------------- |
---------------- |
||||||
$30,079,000 |
$23,739,000 |
$93,642,000 |
$75,531,000 |
||||||
========== |
========== |
========= |
========= |
||||||
Operating income |
|||||||||
Specialty Chemicals Segment |
$ 382,000 |
$ 375,000 |
$ 1,374,000 |
$ 1,405,000 |
|||||
Metals Segment |
1,038,000 |
702,000 |
5,098,000 |
2,974,000 |
|||||
----------------- |
----------------- |
---------------- |
---------------- |
||||||
1,420,000 |
1,077,000 |
6,472,000 |
4,379,000 |
||||||
Unallocated expenses |
|||||||||
Corporate |
447,000 |
535,000 |
1,451,000 |
1,203,000 |
|||||
Interest expense |
229,000 |
268,000 |
679,000 |
783,000 |
|||||
Other (income) expense |
- |
- |
(32,000) |
- |
|||||
----------------- |
----------------- |
---------------- |
---------------- |
||||||
Income from continuing operations |
$ 744,000 |
$ 274,000 |
$ 4,374,000 |
$ 2,393,000 |
|||||
========== |
========== |
========= |
========= |
NOTE 7--HEDGING TRANSACTIONS
The Company is a party to derivative instruments that are designated and qualify as hedges under Statement of Financial Accounting Standards No. 133, "Accounting for Derivative Instruments and Hedging Activities" and related pronouncements. The Company's objective in using these instruments is to protect its earnings and cash flows from fluctuations in the fair value of a selected commodity. In the ordinary course of business, the Company's income and cash flows may be affected by fluctuations in the price of nickel which is a component of stainless steel raw materials used in its production of stainless steel pipe. The Company is subject to raw material surcharges on the nickel component from its stainless steel suppliers. For certain non-cancelable fixed price sales contracts having delivery dates in the future, the Company is not able to obtain fixed price purchase commitments to cover the nickel surcharge component of the stainless steel raw material requirements of the sales contract creating a cost exposure from fluctuations in the nickel surcharges. Where such exposure exists, the Company uses cash settled commodity price swaps with durations approximately equal to the expected delivery dates of the applicable raw materials to hedge the price of its nickel requirements. The Company designates these instruments as fair value hedges and the resulting changes in their fair value are recorded as inventory costs. Subsequent gains and losses are recognized into cost of products sold in the same period as the underlying physical transaction. While these hedging activities may protect the Company against higher nickel prices, they may also prevent us from realizing possible lower raw material costs in the event that the market price of nickel falls below the price stated in a forward sale or futures contract.
- 8 -
Synalloy Corporation
Notes To Condensed Consolidated Financial Statements
(Unaudited)
The Company formally documents all relationships between hedging instruments and hedged items, as well as its risk management objectives and strategies for undertaking the hedge transactions. In this documentation, the Company specifically identifies the asset, liability and non-cancelable commitment that has been designated as a hedged item and states how the hedging instrument is expected to hedge the risks related to that item. The Company formally measures effectiveness of its hedging relationships both at the hedge inception and on an ongoing basis. The Company discontinues hedge accounting prospectively when it determines that the derivative is no longer effective in offsetting changes in the fair value or cash flows of a hedged item; when the derivative expires; when it is probable that the forecasted transaction will not occur; when a hedged firm commitment no longer meets the definition of a firm commitment; or when management determines that designation of the derivative as a hedge instrument is no longer appropriate.
In May 2005, the Company entered into a derivative transaction to hedge the price of nickel, a component of stainless steel raw materials. The futures contract covers approximately 100 metric tonnes of nickel and expires in December 2005. As of October 1, 2005, the condensed consolidated balance sheet includes a deferred current asset and an offsetting current liability of $264,000, representing the fair value of the contract on October 1, 2005. The effect on cash of settling this amount is expected to be offset by the difference in the price paid for the nickel surcharge component of the raw materials being hedged.
NOTE 8--REFINANCING OF LONG-TERM DEBT
The Company's existing credit agreement expires on July 26, 2006 which is less than one year from the period ended date of October 1, 2005. Accordingly, the debt has been reclassified to a current liability in the balance sheet. On October 25, 2005, the Company has entered into a $27,000,000 financing commitment with a bank to replace our existing lender. The commitment expires on December 1, 2005 if the execution of a definitive loan agreement is not completed. The commitment provides for a revolving line of credit of $20,000,000, which includes a $5,000,000 sub-limit for swing line loans requiring additional pre-approval by the bank, and a 5 year $7,000,000 term loan requiring equal quarterly payments of $117,000 with a balloon payment at the expiration date. Terms and conditions under the proposed facility are equal to or better than the Company's current debt facility.
- 9 -
Synalloy Corporation
Item 2. Management's Discussion and Analysis of Financial Condition and
Results of Operations
The following is management's discussion of certain significant factors that affected the Company during the quarter ended October 1, 2005.
Consolidated sales for the quarter and first nine months of 2005 from continuing operations were up, increasing 27 and 24 percent, respectively, compared to the same periods one year ago. The Company experienced a 192 percent increase in third quarter net income from continuing operations to $525,000, or $.09 per share, on a 27 percent increase in sales to $30,079,000. This compares to net income from continuing operations of $180,000, or $.03 per share, for the same quarter last year on sales of $23,739,000. For the first nine months of 2005, net income from continuing operations was up 97 percent to $3,066,000, or $.50 per share, compared to net income from continuing operations of $1,560,000, or $.25 per share, for the same period of 2004, on a 24 percent increase in sales to $93,642,000. The Company recorded a net loss from discontinued operations of $51,000, or $.01 per share, in the first six months of 2005. In 2004, the Company recorded net losses from discontinued operations of $151,000, or $.03 per share, in the third quarter, and $426,000, or $.06 per share for the first nine months. As a result, the Company had net income of $525,000, or $.09 per share, and $3,015,000, or $.49 per share, for the third quarter and first nine months of 2005, respectively, compared to net income of $29,000, or $.00 per share, and $1,134,000, or $.19 per share, for the same periods last year.
Sales in the Specialty Chemicals Segment continued to be strong with increases of 15 percent in the third quarter and 17 percent in the first nine months of 2005, compared to the same periods last year. Operating income was up two percent for the third quarter and down two percent for the first nine months compared to the prior year. The Cleveland, Tennessee and Greensboro, North Carolina locations continued to experience good increases in sales and profits for the quarter reflecting a healthy demand for their products. The good profit improvements at these locations were offset by an operating loss in contract manufacturing in the third quarter of this year, as the product mix changed and customers' product requirements were either reduced or pushed out into subsequent quarters. However, sales levels at the Spartanburg location improved in September and are expected to continue at a profitable level throughout the fourth quarter. As discussed in previous quarters, the Segment has introduced a new line of fire retardant chemicals and began receiving orders for the products at the end of the first quarter of 2005. Sales order activity has increased steadily over the first nine months to a variety of customers. Applications for this new line of chemicals include mattresses, furniture and home appliances, which are subject to proposed Federal fire retardant regulations that are expected to become effective by the end of 2006. Regulations already exist in California requiring mattress manufacturers to utilize fire retardant products that conform to the new regulations in their production process beginning on January 1, 2005. Qualifications of our products continue to have good success in each of the applications. In addition, our products offer a safer alternative to the use of certain compounds used in products currently servicing these industries. Based on the positive test results our products continue to achieve, management expects the demand for fire retardant products to continue to increase and grow into significant volumes during 2006. If this proprietary product grows as expected it will reduce the Spartanburg plant's dependence on contract processing and reduce the volatility of its operating results. Assuming that contract manufacturing improves as expected in the fourth quarter and that no significant downturn in the general economy occurs, management expects this Segment to continue to operate profitably.
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Synalloy Corporation
Item 2. Management's Discussion and Analysis of Financial Condition and
Results of Operations - Continued
Dollar sales for the Metals Segment increased 35 percent for the third quarter of 2005 resulting from a combination of 28 percent higher average selling prices and five percent higher unit volumes compared to the third quarter of last year. Dollar sales increased 29 percent for the first nine months of 2005 resulting from 44 percent higher average selling prices partially offset by eleven percent lower unit volumes compared to the same period last year. Operating income surged higher by 48 percent and 71 percent for the quarter and first nine months of 2005, respectively, compared to the same periods last year. Surcharges paid on stainless steel raw materials increased about 40 percent in the third quarter compared to the same quarter in 2004, but were about equal to amounts paid in the second quarter of 2005 halting the significant increases experienced over the past several quarters. The Segment was able to pass through most of these cost increases which accounted for most of the increase in selling prices. After experiencing five consecutive quarters of declining unit volumes in commodity pipe sales when compared to the same quarters of the prior year, unit volumes in the third quarter increased over the third quarter of 2004. Sales of higher margin specialty alloy pipe remained strong in the third quarter as unit volumes increased over the same quarter of the prior year for the fifth consecutive quarter. Because of the steadily increasing raw material costs and selling prices experienced in the first half of the year, the Segment generated higher profits from selling lower cost inventories. However because raw material costs stabilized in the third quarter, the profits realized from this source in the third quarter was substantially less than in each of the previous two quarters. Piping systems generated operating profits from higher sales and gross margins in the quarter and nine months compared to losses experienced in the same periods of 2004. The improvement came from a combination of obtaining better profit margins on contracts, increased productivity through the fabrication shop, and favorable inventory costs. As a result of all of the factors listed above, the Segment experienced significant profit improvement for the quarter and nine months compared to the same periods last year. Piping systems' backlog improved to $22,200,000 at the end of the third quarter of 2005 which was up $4,200,000, or 23 percent from the second quarter of 2005 and 53 percent over the year earlier backlog of $14,500,000. A significant amount of the increase came from an LNG project to be completed over the first half of 2006. Market conditions for commodity pipe softened during the second quarter of 2005 and this carried over into the first two months of the third quarter. However, it is encouraging that the markets showed some improvement in September. Specialty alloy sales continue to be strong and management remains optimistic about the current conditions that exist in the specialty alloy markets. Piping systems' backlog should continue to provide a level of sales for piping systems to operate profitably over the next several quarters. The Segment has been successful in penetrating new markets, such as projects in the LNG industry, where management believes there is significant growth potential. If piping systems can continue to generate sufficient volume through its operations, and demand for commodity and special alloy piping continue at their current levels, management believes this Segment will continue to operate profitably.
Consolidated selling and administrative expense for the third quarter and first nine months of 2005 increased $16,000, or one percent, and $554,000, or eight percent, respectively, compared to the same periods last year. However, the expense was eight percent of sales for the quarter and year to date compared to eleven and ten percent for the same periods last year. The dollar increase for the nine months resulted principally from profit incentives and environmental compliance costs. The Company is providing income taxes at an effective tax rate of 30 percent in the first nine months of 2005 compared to 35 percent in the same period last year, which resulted from reevaluating accruals for certain income tax contingencies provided for in previous periods.
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Synalloy Corporation
Item 2. Management's Discussion and Analysis of Financial Condition and
Results of Operations - Continued
At the end of 2004, the Company sold certain of the assets associated with the Blackman Uhler, LLC ("BU") dye business effective January 31, 2005. The sale has been completed and relevant operations were transferred to the purchaser by the end of the first quarter of 2005. The operations of the Colors Segment are being reported as discontinued operations and the loss from discontinued operations reported for the first nine months of 2005 came primarily from payments of severance to terminated employees in the first and second quarters.
In the first nine months of 2005, accounts receivable increased by $4,122,000 from the year ended 2004 amount. The increase resulted from the significant increase in sales, primarily in the Metals Segment, as discussed above, over the fourth quarter of 2004. Inventories increased $877,000 over the first nine months compared to the 2004 year ended amount. Inventories in the Specialty Chemicals Segment have increased $1,371,000 since 2004 year end primarily as a result of increasing raw material unit costs in the Chemicals Segment, offset by a $494,000 decline in the Metals Segment. The increase in accounts receivables and inventories was offset by an increase in accounts payable of $4,856,000 resulting from the increase in operating activities during the third quarter of 2005 compared to 2004 year end as discussed above. The sale of the BU dye business, along with collections of its accounts receivables, generated approximately $4,000,000 of cash during the first quarter and was included in the net cash provided by discontinued operating activities. These funds and net cash generated from continuing operating activities were used to reduce long term debt by $9,600,000 by the end of the third quarter from the year end balance.
The Company's existing credit agreement expires on July 26, 2006 which is less than one year from the period ended date of October 1, 2005. Accordingly, the debt has been reclassified to a current liability in the balance sheet. On October 25, 2005, the Company has entered into a $27,000,000 financing commitment with a bank to replace our existing lender. The commitment expires on December 1, 2005 if the execution of a definitive loan agreement is not completed. The commitment provides for a revolving line of credit of $20,000,000, which includes a $5,000,000 sub-limit for swing line loans requiring additional pre-approval by the bank, and a 5 year $7,000,000 term loan requiring equal quarterly payments of $117,000 with a balloon payment at the expiration date. Terms and conditions under the proposed facility are equal to or better than the Company's current debt facility. Management is pleased that our operating results over the past several quarters and current financial position have allowed us to execute this commitment and put in place a debt facility that should benefit the Company going forward.
As discussed in Note 5 to Condensed Consolidated Financial Statements above, the Company is currently evaluating SFAS 123R, which requires the measurement of all employee share-based payments to employees, including grants of employee stock options, using a fair-value-based method and the recording of such expense in our consolidated statements of income, and SAB 107 to determine the fair value method to measure compensation expense, the appropriate assumptions to include in the fair value model and the transition method to use upon adoption. The adoption of SFAS No. 123R's fair value method is not expected to have a significant impact on the Company's results of operations and overall financial position. However, the actual impact of adoption of SFAS 123R cannot be predicted at this time because it will depend on assumptions used in the fair value model as well as the levels of share-based payments granted in the future. SFAS 123R also requires the benefits of tax deductions in excess of recognized compensation cost to be reported as a financing cash flow, rather than as an operating cash flow as required under current literature. This requirement will reduce net operating cash flows and increase net financing cash flows in periods after adoption.
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Synalloy Corporation
Item 2. Management's Discussion and Analysis of Financial Condition and
Results of Operations - Continued
Safe Harbor Statement under the Private Securities Litigation Reform Act of 1995
This Form 10-Q includes and incorporates by reference "forward-looking statements" within the meaning of the securities laws. All statements that are not historical facts are "forward-looking statements." The words "estimate," "project," "intend," "expect," "believe," "anticipate," "plan" and similar expressions identify forward-looking statements. The forward-looking statements are subject to certain risks and uncertainties, including without limitation those identified below, which could cause actual results to differ materially from historical results or those anticipated. Readers are cautioned not to place undue reliance on these forward-looking statements. The following factors could cause actual results to differ materially from historical results or those anticipated: adverse economic conditions, the impact of competitive products and pricing, product demand and acceptance risks, raw material and other increased costs, customer delays or difficulties in the production of products, unavailability of debt financing on acceptable terms and exposure to increased market interest rate risk, inability to comply with covenants and ratios required by our debt financing arrangements and other risks detailed from time-to-time in Synalloy's Securities and Exchange Commission filings. Synalloy Corporation assumes no obligation to update the information included in this Form 10-Q.
Item 4. Controls and Procedures.
Based on the evaluation required by 17 C.F.R. Section 240.13a-15(b) or 240.15d-15(b) of the Company's disclosure controls and procedures (as defined in 17 C.F.R. Sections 240.13a-15(e) and 240.15d-15(e)), the Company's chief executive officer and chief financial officer concluded that the effectiveness of such controls and procedures, as of the end of the period covered by this quarterly report, was adequate.
No disclosure is required under 17 C.F.R. Section 229.308(c).
Item 5. Other Information
PART II: OTHER INFORMATION
Item 6. |
Exhibits |
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The following exhibits are included herein: |
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31 |
Rule 13a-14(a)/15d-14(a) Certifications of the Chief Financial Officer |
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32 |
Certifications Pursuant to 18 U.S.C. Section 1350 |
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The Company filed a Form 8-K on July 29, 2005 pursuant to Items 2.02 and and 9.01. The Company filed a Form 8-K on August 18, 2005 pursuant to Item 5.02. A Form 8-K was filed on September 14, 2005 disclosing information pursuant to Items 1.01 and 5.02. The Company filed a second Form 8-K on September 14, 2005 pursuant to Items 1.01 and 9.01. |
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Synalloy Corporation
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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SYNALLOY CORPORATION |
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(Registrant) |
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Date: November 14, 2005 |
By: |
/s/ Gregory M. Bowie |
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Gregory M. Bowie |
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Vice President Finance and Chief Financial Officer |
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