UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
x
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
For the Quarterly Period Ended September 30, 2019
OR
¨
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934
 
For the Transition Period from _____ to _____

COMMISSION FILE NUMBER 0-19687
synalloylogorgba02a01a23.jpg
Synalloy Corporation
(Exact name of registrant as specified in its charter)
Delaware
 
57-0426694
(State or other jurisdiction of incorporation or organization)
 
(I.R.S. Employer Identification No.)
 
 
 
4510 Cox Road, Suite 201, Richmond, Virginia
 
23060
(Address of principal executive offices)
 
(Zip Code)
 
(804) 822-3260
 
(Registrant's telephone number, including area code)

Securities registered pursuant to Section 12(b) of the Act:
Title of each class
Trading Symbol
Name of exchange on which registered
Common Stock, par value $1.00 per share
SYNL
NASDAQ Global Market
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes x No ¨
Indicate by check mark whether the registrant has submitted electronically every Interactive Data File required to be submitted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit such files).
Yes x  No ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, smaller reporting company or emerging growth company. See definitions of "large accelerated filer," "accelerated filer," "smaller reporting company" and "emerging growth company" in Rule 12b-2 of the Exchange Act.
Large accelerated Filer ¨
Accelerated filer x
Non-accelerated filer ¨              
Smaller reporting company x
Emerging growth company ¨
 
 
If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. Yes ¨  No ¨
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act). Yes ¨    No x
The number of shares outstanding of the registrant's common stock as of November 08, 2019 was 9,033,854


1



Synalloy Corporation
Table of Contents
 
 
 
 
PART I. FINANCIAL INFORMATION
 
Financial Statements
 
 
 
 
 
 
 
 
 
 
 
Item 2.
 
Item 3.
 
Item 4.
 
 
 
 
 
PART II. OTHER INFORMATION
Item 1.
 
Item 1A.
 
Item 2.
 
Item 3.
 
Item 4.
 
Item 5.
 
Item 6.
 
 
 
 
 




2

Part I - Financial Information
Item 1. Financial Statements
Synalloy Corporation
Condensed Consolidated Balance Sheets

 
September 30, 2019 Unaudited
 
December 31, 2018
Assets
 
 
 
Current assets
 
 
 
Cash and cash equivalents
$
253,596

 
$
2,220,272

Accounts receivable, less allowance for doubtful accounts
 
 
 
    of $149,000 and $169,107, respectively
41,912,336

 
41,065,251

Inventories, net
106,204,183

 
114,201,386

Prepaid expenses and other current assets
12,400,987

 
9,983,416

Total current assets
160,771,102

 
167,470,325

 
 
 
 
Property, plant and equipment, net
40,729,347

 
40,924,455

Right-of-use assets, operating leases, net
36,102,240

 

Goodwill
17,557,620

 
9,799,992

Intangible assets, net of accumulated amortization
 
 
 
    of $15,540,065 and $12,925,888, respectively
16,585,935

 
9,696,112

Deferred charges, net
388,075

 
507,962

Total assets
$
272,134,319

 
$
228,398,846

 
 
 
 
Liabilities and Shareholders' Equity
 
 
 
Current liabilities
 
 
 
Accounts payable
$
25,564,479

 
$
25,073,698

Accrued expenses and other current liabilities
12,696,490

 
12,163,686

Current portion of long-term debt
4,000,000

 

Current portion of operating lease liabilities
3,543,866

 

Current portion of finance lease liabilities
252,896

 

Total current liabilities
46,057,731

 
37,237,384

 
 
 
 
Long-term debt
79,108,499

 
76,405,458

Deferred income taxes
991,657

 
252,988

Long-term deferred gain, sale-leaseback

 
5,599,077

Long-term portion of earn-out liability
4,452,908

 
4,702,562

Long-term portion of operating lease liabilities
33,942,080

 

Long-term portion of finance lease liabilities
397,815

 

Other long-term liabilities
155,259

 
1,717,291

Total non-current liabilities
119,048,218

 
88,677,376

Commitments and contingencies – See Note 11

 

 
 
 
 
Shareholders' equity
 
 
 
Common stock, par value $1 per share; authorized 24,000,000 shares; issued 10,300,000 shares
10,300,000

 
10,300,000

Capital in excess of par value
37,472,995

 
36,520,840

Retained earnings
71,445,238

 
68,965,410

 
119,218,233

 
115,786,250

Less cost of common stock in treasury: 1,305,149 and 1,424,279 shares, respectively
12,189,863

 
13,302,164

Total shareholders' equity
107,028,370

 
102,484,086

Total liabilities and shareholders' equity
$
272,134,319

 
$
228,398,846

Note: The condensed consolidated balance sheet at December 31, 2018 has been derived from the audited consolidated financial statements at that date. See accompanying notes to condensed consolidated financial statements.

3

Synalloy Corporation
Condensed Consolidated Statements of Operations (Unaudited)


 
Three Months Ended September 30,
 
Nine months ended September 30,
 
2019
 
2018
 
2019
 
2018
Net sales
$
73,639,911

 
$
77,792,878

 
$
237,221,719

 
$
208,167,243

 
 
 
 
 
 
 
 
Cost of sales
66,351,871

 
63,764,512

 
213,412,253

 
167,189,136

 
 
 
 
 
 
 
 
Gross profit
7,288,040

 
14,028,366

 
23,809,466

 
40,978,107

 
 
 
 
 
 
 
 
Selling, general and administrative expense
8,361,500

 
6,584,407

 
24,919,946

 
20,179,278

Acquisition related costs
89,590

 
180,671

 
437,610

 
870,888

Earn-out adjustments
(1,241,697
)
 
(269,083
)
 
(1,642,982
)
 
2,192,574

Operating income
78,647

 
7,532,371

 
94,892

 
17,735,367

Other expense (income)
 
 
 
 
 
 
 
Interest expense
943,886

 
585,888

 
2,977,624

 
1,303,724

Change in fair value of interest rate swaps
20,791

 
(7,490
)
 
144,885

 
(99,948
)
Other, net
179,980

 
493,413

 
(224,461
)
 
522,598

 
 
 
 
 
 
 
 
(Loss) income before income taxes
(1,066,010
)
 
6,460,560

 
(2,803,156
)
 
16,008,993

Income tax (benefit) provision
(112,598
)
 
1,425,002

 
(660,484
)
 
3,461,000

 
 
 
 
 
 
 
 
Net (loss) income
$
(953,412
)
 
$
5,035,558

 
$
(2,142,672
)
 
$
12,547,993

 
 
 
 
 
 
 
 
Net (loss) income per common share:
 
 
 
 
 
 
 
Basic
$
(0.11
)
 
$
0.57

 
$
(0.24
)
 
$
1.43

Diluted
$
(0.11
)
 
$
0.56

 
$
(0.24
)
 
$
1.42

 
 
 
 
 
 
 
 
Weighted average shares outstanding:
 
 
 
 
 
 
 
Basic
8,994,851

 
8,828,523

 
8,968,782

 
8,783,876

Dilutive effect from stock options and grants

 
105,131

 

 
73,928

Diluted
8,994,851

 
8,933,654

 
8,968,782

 
8,857,804





See accompanying notes to condensed consolidated financial statements

4



Synalloy Corporation
Condensed Consolidated Statements of Cash Flows (Unaudited)

 
Nine months ended September 30,
 
2019
 
2018
Operating activities
 
 
 
Net (loss) income
$
(2,142,672
)
 
$
12,547,993

Adjustments to reconcile net (loss) income to net cash provided by (used in) operating activities:
 
 
 
Depreciation expense
5,806,386

 
4,584,005

Amortization expense
2,614,177

 
1,763,438

Amortization of debt issuance costs
119,887

 
73,932

Deferred income taxes
(560,920
)
 
713,835

Earn-out adjustments
(1,642,982
)
 
2,192,574

Payments of earn-out liability in excess of acquisition date fair value
(447,550
)
 
(194,462
)
Reduction of accounts receivable
(92,232
)
 
(29,000
)
Provision for losses on inventories
1,392,188

 
995,033

Gain on disposal of property, plant and equipment
(50,014
)
 
(17,762
)
Amortization of deferred gain on sale-leaseback

 
(250,705
)
Straight line lease cost
432,404

 
276,516

Change in fair value of interest rate swaps
144,885

 
(99,948
)
Unrealized loss on equity securities
281,125

 
522,703

Realized gain on sale of equity securities
(474,227
)
 

Issuance of treasury stock for director fees
304,000

 
276,000

Employee stock compensation
1,760,456

 
621,699

Changes in operating assets and liabilities:
 

 
 

Accounts receivable
2,779,069

 
(18,655,048
)
Inventories
12,169,015

 
(42,153,503
)
Accounts payable
(909,228
)
 
21,388,017

Accrued expenses
(1,258,391
)
 
2,247,339

Accrued income taxes
(1,262,504
)
 
1,396,820

Other assets and liabilities, net
(1,035,414
)
 
(2,483,326
)
Net cash provided by (used in) operating activities
17,927,458

 
(14,283,850
)
Investing activities
 

 
 

Purchases of property, plant and equipment
(2,840,931
)
 
(4,482,427
)
Proceeds from sale of property, plant and equipment
189,057

 

Purchases of equity securities
(543,552
)
 
(4,970,470
)
Proceeds from sale of equity securities
1,091,644

 

Acquisition of the assets and operations of American Stainless Tubing, Inc. (see Note 9)
(21,895,409
)
 

Acquisition of the galvanized pipe and tube assets of MUSA (see Note 9)

 
(10,378,281
)
Net cash used in investing activities
(23,999,191
)
 
(19,831,178
)
Financing activities
 

 
 

Net (payments) borrowings (on) from line of credit
(10,630,292
)
 
36,869,006

Borrowing from term loan
20,000,000

 

Payments on term loan
(2,666,667
)
 

Principal payments on finance lease obligations
(101,413
)
 
(78,369
)
Payments of debt issuance costs

 
(53,146
)
Payments on earn-out liabilities
(2,496,571
)
 
(1,618,767
)
Proceeds from exercised stock options

 
141,852

Net proceeds from at-the-market offering

 
1,002,712

Tax withholdings related to net share settlements of exercised stock options

 
(290,606
)
Net cash provided by financing activities
4,105,057

 
35,972,682

(Decrease) increase in cash and cash equivalents
(1,966,676
)
 
1,857,654

Cash and cash equivalents at beginning of period
2,220,272

 
14,706

Cash and cash equivalents at end of period
$
253,596

 
$
1,872,360

 
 
 
 
Supplemental disclosure


 
 
Cash paid for:
 
 
 
  Interest
$
2,779,756

 
$
1,189,018

  Income taxes
$
1,174,201

 
$
1,292,000


See accompanying notes to condensed consolidated financial statements

5



Synalloy Corporation
Condensed Consolidated Statements of Cash Flows (Unaudited)


 
Common Stock
 
Capital in Excess of
Par Value
 
Retained Earnings
 
Accumulated Other Comprehensive Income (Loss)
 
Cost of Common Stock in Treasury
 
Total
For the Three Months Ended September 30, 2019
 
 
 
 
 
 
 
 
 
 
 
Balance at June 30, 2019
$
10,300,000

 
$
36,565,297

 
$
72,398,650

 
$

 
$
(12,189,863
)
 
$
107,074,084

Net loss

 

 
(953,412
)
 

 

 
(953,412
)
Employee stock compensation

 
907,698

 

 

 

 
907,698

Balance at September 30, 2019
$
10,300,000

 
$
37,472,995

 
$
71,445,238

 
$

 
$
(12,189,863
)
 
$
107,028,370

 
 
 
 
 
 
 
 
 
 
 
 
For the Nine Months Ended September 30, 2019
 
 
 
 
 
 
 
 
 
 
 
Balance at December 31, 2018
$
10,300,000

 
$
36,520,840

 
$
68,965,410

 
$

 
$
(13,302,164
)
 
$
102,484,086

Net loss

 

 
(2,142,672
)
 

 

 
(2,142,672
)
Cumulative adjustment due to adoption of ASC 842 (see Note 12)

 

 
4,622,500

 

 

 
4,622,500

Issuance of 119,130 shares of common stock from treasury

 
(808,301
)
 

 

 
1,112,301

 
304,000

Employee stock compensation

 
1,760,456

 

 

 

 
1,760,456

Balance at September 30, 2019
$
10,300,000

 
$
37,472,995

 
$
71,445,238

 
$

 
$
(12,189,863
)
 
$
107,028,370


See accompanying notes to condensed consolidated financial statements.


6



Synalloy Corporation
Condensed Consolidated Statement of Shareholders' Equity (Unaudited)
Continued


 
Common Stock
 
Capital in Excess of
Par Value
 
Retained Earnings
 
Accumulated Other Comprehensive Income (Loss)
 
Cost of Common Stock in Treasury
 
Total
For the Three Months Ended September 30, 2018
 
 
 
 
 
 
 
 
 
 
 
Balance at June 30, 2018
$
10,300,000

 
$
35,496,901

 
$
65,630,954

 
$

 
$
(13,604,090
)
 
$
97,823,765

Net income

 

 
5,035,558

 

 

 
5,035,558

Dividends declared, $0.25 per share
 
 
 
 
(2,216,193
)
 
 
 
 
 
(2,216,193
)
Stock options exercised for 18,187 shares, net

 
140,849

 

 

 
(208,325
)
 
(67,476
)
Issuance of 44,378 shares in connection with at-the-market-offering
 
 
570,638

 
 
 
 
 
411,883

 
982,521

Employee stock compensation

 
205,520

 

 

 

 
205,520

Balance at September 30, 2018
$
10,300,000

 
$
36,413,908

 
$
68,450,319

 
$

 
$
(13,400,532
)
 
$
101,763,695

 
 
 
 
 
 
 
 
 
 
 
 
For the Nine Months Ended September 30, 2018
 
 
 
 
 
 
 
 
 
 
 
Balance at December 31, 2017
$
10,300,000

 
$
35,193,152

 
$
58,129,383

 
$
(10,864
)
 
$
(13,911,245
)
 
$
89,700,426

Net income

 

 
12,547,993

 
$

 

 
12,547,993

Cumulative adjustment due to adoption of ASU 2016-01

 

 
(10,864
)
 
10,864

 

 

Dividends declared, $0.25 per share
 
 
 
 
(2,216,193
)
 
 
 
 
 
(2,216,193
)
Stock options exercised for 31,488 shares, net

 
246,757

 

 

 
(395,508
)
 
(148,751
)
Issuance of 55,675 shares of common stock from treasury

 
(218,338
)
 

 

 
494,338

 
276,000

Issuance of 44,378 shares in connection with at-the-market-offering
 
 
570,638

 
 
 
 
 
411,883

 
982,521

Employee stock compensation

 
621,699

 

 

 
 
 
621,699

Balance at September 30, 2018
$
10,300,000

 
$
36,413,908

 
$
68,450,319

 
$

 
$
(13,400,532
)
 
$
101,763,695

See accompanying notes to condensed consolidated financial statements.

7



Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

Unless indicated otherwise, the terms "Company," "we," "us," and "our" refer to Synalloy Corporation and its consolidated subsidiaries.

1. Basis of Financial Statement Presentation
The accompanying unaudited condensed consolidated financial statements of the Company have been prepared in accordance with accounting principles generally accepted in the United States of America for interim financial information and with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X. Accordingly, they do not include all of the information and notes required by accounting principles generally accepted in the United States of America for complete financial statements. In the opinion of management, all adjustments (consisting of normal recurring accruals) considered necessary for a fair presentation have been included as required by Regulation S-X, Rule 10-01. Operating results for the nine-month period ended September 30, 2019 are not necessarily indicative of the results that may be expected for the year ending December 31, 2019. For further information, refer to the consolidated financial statements and notes thereto included in the Company's Annual Report on Form 10-K for the year ended December 31, 2018.
Certain prior period amounts have been reclassified to conform to the current period presentation, including changes in the fair value of the Company's earn-out liabilities from "Other Expense (Income)" to "Operating Income (Loss)" on the accompanying Condensed Consolidated Statements of Operations.

2. Recently Issued Accounting Standards
Recently Issued Accounting Standards - Adopted
In February 2016, the FASB issued ASU No. 2016-02  "Leases (Topic 842)", as amended, which generally requires lessees to recognize operating and financing lease liabilities and corresponding right-of-use assets on the balance sheet and to provide enhanced disclosures surrounding the amount, timing and uncertainty of cash flows arising from leasing arrangements. The Company adopted the new standard as of January 1, 2019 on a modified retrospective basis, which does not require comparative periods to be restated. On adoption, we recognized additional operating lease liabilities of $33,115,763 based on the present value of the remaining minimum rental payments as of January 1, 2019. We additionally recognized corresponding right-of-use assets for operating leases totaling $32,171,829. On January 1, 2019, the Company also recorded cumulative-effect increases to equity and deferred tax assets totaling $4,622,500 and $1,310,850, respectively, related to a deferred gain for a sale leaseback transaction that occurred in 2016 and was being amortized into earnings under the prior accounting. The adoption of this standard did not have a material impact on the consolidated statement of operations or cash flows for the nine months ended September 30, 2019. See Note 12.
Recently Issued Accounting Standards - Not Yet Adopted
In August 2018, the FASB issued ASU No. 2018-13 "Fair Value Measurement (Topic 820)". The updated guidance improves the disclosure requirements on fair value measurements. The updated guidance is effective for fiscal years, and interim periods within those fiscal years, beginning after December 15, 2019. Early adoption is permitted for any removed or modified disclosures. The Company is currently assessing the impact that adopting this new standard will have on its condensed consolidated financial statements and footnote disclosures.

8

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

3. Revenues
Revenues are recognized when control of the promised goods or services is transferred to our customers upon shipment, in an amount that reflects the consideration we are to receive in exchange for those goods or services.
The following table presents the Company's revenues, disaggregated by product group. Substantially all of the Company's revenues are derived from contracts with customers where performance obligations are satisfied at a point-in-time.
 
Three Months Ended September 30,
 
Nine months ended September 30,
 
2019
 
2018
 
2019
 
2018
Storage tank and vessel
$
5,552,192

 
$
9,016,796

 
$
25,628,225

 
$
23,864,217

Seamless carbon steel pipe and tube
7,962,459

 
7,887,027

 
23,251,744

 
24,722,928

Stainless steel pipe
40,980,757

 
37,656,273

 
128,286,087

 
107,839,677

Galvanized pipe
5,625,737

 
6,464,277

 
18,561,542

 
6,464,277

Specialty chemicals
13,518,766

 
16,768,505

 
41,494,121

 
45,276,144

Total revenues
$
73,639,911

 
$
77,792,878

 
$
237,221,719

 
$
208,167,243


Arrangements with Multiple Performance Obligations
Our contracts with customers may include multiple performance obligations. For such arrangements, revenue for each performance obligation is based on its stand-alone selling price and revenue is recognized as each performance obligation is satisfied. The Company generally determines stand-alone selling prices based on the prices charged to customers using the adjusted market assessment approach or expected cost plus margin.

Deferred Revenues
Deferred revenues are recorded when cash payments are received in advance of satisfying the performance obligation, including amounts which are refundable. The deferred revenue balance decreased $23,725 during the first nine months of 2019 to $153,793 as of September 30, 2019 due to receiving $1,861,612 in advance of satisfying our performance obligations during the period, offset by $1,885,337 of revenue that was recognized during the period after satisfying the performance obligations that were included in the beginning deferred revenue balance or entered into during the current period. Deferred revenues are included in "Accrued expenses and other current liabilities" on the accompanying Condensed Consolidated Balance Sheets.

Our payment terms vary by the financial strength or location of our customer and the products offered. The length of time between invoicing and when payment is due is not significant. For certain customers, payment is required before the products or services are delivered to the customer.

4. Inventories
Inventories are stated at the lower of cost or net realizable value. Cost is determined by either specific identification or weighted average methods. The components of inventories are as follows:
 
September 30, 2019
 
December 31, 2018
Raw materials
$
52,468,342

 
$
59,778,767

Work-in-process
16,535,978

 
21,033,532

Finished goods
37,199,863

 
33,389,087

 
$
106,204,183

 
$
114,201,386



9

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

5. Property Plant and Equipment
Property, plant and equipment consist of the following: 
 
September 30, 2019
 
December 31, 2018
 
 
 
 
Land
62,916

 
62,916

Leasehold improvements
1,432,641

 
1,162,942

Buildings
213,667

 
412,301

Machinery, fixtures and equipment
97,563,905

 
92,930,734

Right of use assets finance lease
1,208,038

 

Construction in progress
3,166,992

 
3,643,795

 
103,648,159

 
98,212,688

Less accumulated deprecation
62,918,812

 
57,288,233

Property plant and equipment, net
40,729,347

 
40,924,455


6. Stock options and restricted stock
During the first nine months of 2019, no stock options were exercised by officers or employees of the Company. During the first nine months of 2018, stock options for 85,440 shares of common stock were exercised by officers or employees for an aggregate exercise price of $1,033,108, including $891,255 relating to cashless exercises during the period.
Stock compensation expense for the three and nine-month periods ended September 30, 2019 was $907,698 and $1,760,456, respectively. Stock compensation expense for the three and nine-month periods ended September 30, 2018 was $205,520 and $621,699, respectively.
In 2016, the Compensation & Long-Term Incentive Committee (the "Committee") of the Company's Board of Directors granted performance restricted stock awards (“2016 Performance Stock Award”) to officers and certain key management-level employees. The 2016 Performance Stock Award vested three years from the grant date based on continuous service, with the number of shares earned (0 percent to 150 percent of the target award) depending on the extent to which the Company achieves certain financial performance targets measured over the period from January 1, 2016 to December 31, 2018. On February 8, 2019, the Committee approved the vesting of the 2016 Performance Stock Award for a total of 46,477 restricted shares at a grant date market price of $8.05.
On February 8, 2019, the Committee approved grants under the Company's 2015 Stock Awards Plan to certain management employees of the Company where 44,949 shares with a market price of $15.72 per share were granted under the Plan. These stock awards vest in either 20 percent or 33 percent increments annually, beginning one year after the date of grant. In order for the awards to vest, the employee must be in the continuous employment of the Company since the date of the award. Any portion of an award that has not vested is forfeited upon termination of employment. The Company may terminate any portion of the award that has not vested upon an employee's failure to comply with all conditions of the award or the 2015 Stock Awards Plan. An employee is not entitled to any voting rights with respect to any shares not yet vested, and the shares are not transferable.
The diluted earnings per share calculations exclude the effect of potentially dilutive shares when the inclusion of those shares in the calculation would have an anti-dilutive effect. For the nine-month period ended September 30, 2019 there is no difference in the number of shares used to calculate basic and diluted shares outstanding because their effect would have been anti-dilutive due to the Company reporting a net loss. For the nine-month period ended September 30, 2018, the Company had weighted average shares of common stock, in the form of stock grants and options of which 600 were not included in the diluted earnings per share calculation as their effect was anti-dilutive.
7. Income Taxes
The Company and its subsidiaries are subject to U.S. federal income tax as well as income tax of multiple state jurisdictions. The Company is no longer subject to U.S. federal examinations for years before 2014 or state income tax examinations for years before 2013. During the first nine months of 2019, the Company did not identify nor reserve for any unrecognized tax benefits.

10

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

The effective tax rate was 10.56 percent and 22.00 percent for the three months ended September 30, 2019 and 2018, respectively. The September 30, 2019 effective tax rate was lower than the statutory rate of 21.00 percent due to state taxes, net of the federal benefit, and discrete tax benefits on our stock compensation plan. The September 30, 2018 effective tax rate was approximately equal to the U.S. statutory rate of 21.00 percent.
The effective tax rate was 23.56 percent and 22.00 percent for the nine months ended September 30, 2019 and 2018, respectively. The September 30, 2019 and 2018 effective tax rate was approximately equal to the U.S statutory tax rate of 21.00 percent.
8. Segment Information

The following table summarizes certain information regarding segments of the Company's operations:
 
Three Months Ended September 30,
 
Nine months ended September 30,
 
2019
 
2018
 
2019
 
2018
Net sales
 
 
 
 
 
 
 
Metals Segment
$
60,121,145

 
$
61,024,373

 
$
195,727,598

 
$
162,891,099

Specialty Chemicals Segment
13,518,766

 
16,768,505

 
41,494,121

 
45,276,144

 
$
73,639,911

 
$
77,792,878

 
$
237,221,719

 
$
208,167,243

Operating income (loss)
 
 
 
 
 
 
 
Metals Segment
$
449,553

 
$
7,984,117

 
$
3,078,839

 
$
23,091,164

Specialty Chemicals Segment
846,328

 
1,354,617

 
2,386,574

 
3,324,778

 
 
 
 
 
 
 
 
Unallocated corporate expenses
2,369,341

 
1,894,775

 
6,621,985

 
5,617,113

Acquisition related costs
89,590

 
180,671

 
391,518

 
870,888

Earn-out adjustments
(1,241,697
)
 
(269,083
)
 
(1,642,982
)
 
2,192,574

Operating income
78,647

 
7,532,371

 
94,892

 
17,735,367

Interest expense
943,886

 
585,888

 
2,977,624

 
1,303,724

Change in fair value of interest rate swaps
20,791

 
(7,490
)
 
144,885

 
(99,948
)
Other expense (income), net
179,980

 
493,413

 
(224,461
)
 
522,598

(Loss) income before income taxes
$
(1,066,010
)
 
$
6,460,560

 
$
(2,803,156
)
 
$
16,008,993

 
 
 
 
 
 
 
 
 
As of
 
 
 
 
 
September 30, 2019
 
December 31, 2018
 
 
 
 
Identifiable assets
 
 
 
 
 
 
 
Metals Segment
$
200,824,657

 
$
192,195,733

 
 
 
 
Specialty Chemicals Segment
27,283,356

 
28,174,675

 
 
 
 
Corporate (1)
44,026,306

 
8,028,438

 
 
 
 
 
$
272,134,319

 
$
228,398,846

 
 
 
 
Goodwill
 
 
 
 
 
 
 
Metals Segment
$
16,202,890

 
$
8,445,262

 


 
 
Specialty Chemicals Segment
1,354,730

 
1,354,730

 
 
 
 
 
$
17,557,620

 
$
9,799,992

 
 
 
 
(1) As of September 30, 2019, this amount included $36,102,240 in right-of-use assets that were recorded with the adoption of ASC 842 ("Leases"). Refer to Note 12 for additional information. 

11

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

9. Fair Value of Financial Instruments
The Company makes estimates of fair value in accounting for certain transactions, in testing and measuring impairment and in providing disclosures of fair value in its condensed consolidated financial statements. The Company determines the fair values of its financial instruments for disclosure purposes by maximizing the use of observable inputs and minimizing the use of unobservable inputs. Fair value disclosures for assets and liabilities are grouped into three levels. The levels prioritize the inputs used to measure the fair value of the assets or liabilities. These levels are:
Level 1 - Quoted prices (unadjusted) in active markets for identical assets or liabilities.
Level 2 - Inputs other than quoted prices that are observable for assets and liabilities, either directly or indirectly. These inputs include quoted prices for similar assets or liabilities in active markets or quoted prices for identical or similar assets or liabilities in markets that are less active.
Level 3 - Unobservable inputs that are supported by little or no market activity for assets or liabilities and includes certain pricing models, discounted cash flow methodologies and similar techniques.
The Company's financial instruments include cash and cash equivalents, accounts receivable, derivative instruments, accounts payable, earn-out liabilities, revolving line of credit, term loan, and equity investments.
Level 1 Financial Instruments
For short-term instruments, other than those required to be reported at fair value on a recurring basis and for which additional disclosures are included below, management concluded the historical carrying value is a reasonable estimate of fair value because of the short period of time between the origination of such instruments and their expected realization. Therefore, as of September 30, 2019 and December 31, 2018, the carrying amounts for cash and cash equivalents, accounts receivable, accounts payable, the Company's revolving line of credit, which is based on a variable interest rate, and term loan approximate their fair value.
During the first nine months of 2019, the Company sold shares of its equity securities investments. Proceeds from the sale totaled $1,091,644 which resulted in a realized gain for the nine months of September 30, 2019 of $474,227, that is included in "Other expense (income)" on the accompanying Condensed Consolidated Statements of Operations.
For the three and nine months ended September 30, 2019, the Company also recorded a net unrealized loss of $180,000 and $281,125, respectively, on the investments in equity securities held, which is included in "Other expense (income)" on the accompanying Condensed Consolidated Statements of Operations.
The fair value of equity securities held by the Company as of September 30, 2019 and December 31, 2018 was $2,580,000 and $2,935,000, respectively, and is included in “Prepaid expenses and other current assets” on the accompanying Consolidated Balance Sheets.
Level 2 Financial Instruments
The Company has one interest rate swap contract, which is classified as a Level 2 financial instrument as it is not actively traded and is valued using pricing models that use observable market inputs. The fair value of the contract was an asset of $2,580 and $147,465 at September 30, 2019 and December 31, 2018, respectively. The interest rate swap was priced using discounted cash flow techniques. Changes in its fair value were recorded to other income (expense) with corresponding offsetting entries to current assets or liabilities, as appropriate. Significant inputs to the discounted cash flow model include projected future cash flows based on projected one-month LIBOR and the average margin for companies with similar credit ratings and similar maturities.
To manage the impact on earnings of fluctuating nickel prices, the Company occasionally enters into six-month forward option contracts, which are classified as Level 2. At September 30, 2019 and December 31, 2018, the Company did not have any such contracts in place.
Level 3 Financial Instruments
The fair value of contingent consideration ("earn-out") liabilities resulting from the 2017 MUSA-Stainless acquisition, 2018 MUSA-Galvanized acquisition, and 2019 American Stainless acquisition (see Note 9) are classified as Level 3. The fair value of the MUSA-Stainless earn-out was estimated by applying the Monte Carlo Simulation approach using management's projection of pounds to be shipped and future price per unit. The fair value of the MUSA-Galvanized earn-out and American Stainless earn-out

12

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

were estimated by applying the probability-weighted expected return method, using management's projection of pounds to be shipped and future price per unit. Each quarter-end, the Company re-evaluates its assumptions for all earn-out liabilities and adjusts to reflect the updated fair values. Changes in the estimated fair value of the earn-out liabilities are reflected in the results of operations in the periods in which they are identified. Changes in the fair value of the earn-out liabilities may materially impact and cause volatility in the Company's operating results.
The following table presents a summary of changes in fair value of the Company's earn-out liabilities during the period:
 
MUSA-Stainless
 
MUSA-Galvanized
 
American Stainless
 
Total
Balance at December 31, 2018
$
4,251,584

 
$
3,357,800

 
$

 
$
7,609,384

Fair value of the earn-out liability associated with the American Stainless acquisition

 

 
6,366,324

 
6,366,324

Earn-out payments during the period
(1,186,666
)
 
(582,889
)
 
(1,174,566
)
 
(2,944,121
)
Changes in fair value during the period
(1,035,212
)
 
(894,288
)
 
286,518

 
(1,642,982
)
Balance at September 30, 2019
$
2,029,706

 
$
1,880,623

 
$
5,478,276

 
$
9,388,605

For the nine month period ended September 30, 2018 the Company recorded a $219,548 charge related to changes in the fair value of the MUSA-Stainless earn-out liability.
There were no transfers of assets or liabilities between Level 1, Level 2 and Level 3 in the three and nine-month periods ended September 30, 2019 or year ended December 31, 2018. During the first nine months of 2019, there have been no changes in the fair value methodologies used by the Company.
10. Acquisitions
Acquisition of the Assets and Operations of American Stainless Tubing, Inc.
On January 1, 2019, the Company's wholly-owned subsidiary, ASTI Acquisition, LLC (now American Stainless Tubing, LLC), a North Carolina limited liability company (“ASTI”), completed the purchase of substantially all of the assets and operations of American Stainless Tubing, Inc., a North Carolina corporation ("American Stainless"), in Statesville and Troutman, North Carolina. The purchase price for the all-cash acquisition was $21,895,409, subject to a post-closing working capital adjustment. The Company funded the acquisition with a new five-year $20,000,000 term note and a draw against asset-based line of credit (see Note 10).
The transaction is accounted for using the acquisition method of accounting for business combinations. Under this method, the total consideration transferred to consummate the acquisition is allocated to the identifiable tangible and intangible assets acquired and liabilities assumed based on their respective fair values as of the closing date of the acquisition. The acquisition method of accounting requires extensive use of estimates and judgments to allocate the consideration transferred to the identifiable tangible and intangible assets acquired and liabilities assumed. Accordingly, the allocation of the consideration transferred in the unaudited condensed consolidated financial statements is preliminary and will be adjusted upon completion of the final valuation of the assets acquired and liabilities assumed. During the third quarter of 2019, the Company finalized the purchase price allocation for the American Stainless acquisition.
The excess of the consideration transferred over the fair value of the net tangible and identifiable intangible assets is reflected as goodwill. Goodwill consists of manufacturing cost synergies expected from combining American Stainless' production capabilities with the Metals Segment current operations. All of the goodwill recognized was assigned to the Company's Metals Segment and is expected to be deductible for income tax purposes.
American Stainless will receive quarterly earn-out payments for a period of three years following closing. Pursuant to the asset purchase agreement between ASTI and American Stainless, earn-out payments will equate to six and one-half percent (6.5 percent) of ASTI’s revenue over the three-year earn-out period. In determining the appropriate discount rate to apply to the contingent payments, the risk associated with the functional form of the earn-out, and the credit risk associated with the payment of the earn-out were all considered. The fair value of the contingent consideration was estimated by applying the probability weighted expected return method using management's estimates of pounds to be shipped and future price per unit.
During the second quarter of 2019, management revised the initial estimate of the fair value of the contingent consideration, resulting in an increase to the earn-out liability of $218,094. Because this adjustment was determined within the measurement

13

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

period, goodwill was increased by $218,094. At September 30, 2019 the fair value of the contingent consideration totaled $5,478,275 with $2,774,576 of this liability classified as a current liability, since the payments will be made quarterly.
The fair value assigned to the customer list intangible will be amortized on an accelerated basis over 15 years. During the second quarter of 2019, management revised the initial estimate of the fair value of the customer list intangible asset, resulting in a decrease to the customer list intangible asset of $496,000. Because this adjustment was determined within the measurement period, goodwill was increased by $496,000.
The following table shows the initial estimate of value and revisions made during 2019:
 
Initial estimate
 
Revisions
 
Final
Inventories
$
5,564,000

 
$

 
$
5,564,000

Accounts receivable
3,533,921

 

 
3,533,921

Other current assets - production and maintenance supplies
605,613

 

 
605,613

Property, plant and equipment
2,793,173

 

 
2,793,173

Customer list intangible
10,000,000

 
(496,000
)
 
9,504,000

Goodwill
7,043,534

 
714,094

 
7,757,628

Contingent consideration (earn-out liability)
(6,148,230
)
 
(218,094
)
 
(6,366,324
)
Accounts payable
(1,400,009
)
 

 
(1,400,009
)
Other liabilities
(96,593
)
 

 
(96,593
)
 
$
21,895,409

 
$

 
$
21,895,409

ASTI's results of operations since acquisition are reflected in the Company's consolidated statements of operations as follows:
 
Three Months Ended
 
Nine Months Ended
 
September 30, 2019

 
September 30, 2019

Net sales
$
8,468,838

 
$
26,539,086

Income before income taxes
901,562

 
2,000,725


For the nine month period ended September 30, 2019, cost of sales included $1,147,000 representing the fair value above predecessor cost associated with acquired inventory that was sold during the nine month period.

The following unaudited pro-forma information is provided to present a summary of the combined results of the Company's operations with ASTI as if the acquisition had occurred on January 1, 2018. The unaudited pro-forma financial information is for information purposes only and is not necessarily indicative of what the results would have been had the acquisition been completed on the date indicated above.
 
Three Months Ended
 
Nine Months Ended
 
September 30, 2018

 
September 30, 2018

Pro-forma net sales
$
87,303,802

 
$
235,394,161

Pro-forma net income
$
5,506,194

 
$
12,490,937

Earnings per share:
 
 
 
   Basic
$
0.62

 
$
1.42

   Diluted
$
0.62

 
$
1.41

Pro-forma net income was reduced for the following:

14

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

Amortization of American Stainless’ customer list intangible of $297,000 and $891,000 for the three and nine months September 30, 2018, respectively;
Additional rent expense related to the Company’s lease of American Stainless’ real estate from Store Capital of $121,449 and $364,348 for the three and nine months ended September 30, 2018, respectively;
An estimated amount of interest expense associated with the additional borrowings to fund the American Stainless acquisition of $191,319 and $603,481 for the three and nine months ended September 30, 2018, respectively;
Depreciation of $56,202 and $168,604 for the three and nine months ended September 30, 2018, respectively, related to the incremental fair value above historical cost for acquired property, plant and equipment; and
A increase in the provision for income taxes of $127,276 for the three months ended September 30, 2018 and a decrease in the provision for income taxes of $15,737 for the nine months ended September 30, 2018 related to the impact of the other pro-forma adjustments and American Stainless' previous status as a pass-through entity for income tax purposes prior to the acquisition.
Acquisition of the Galvanized Pipe and Tube Assets of Marcegaglia USA, Inc.
On July 1, 2018, Bristol Metals, LLC ("BRISMET"), a subsidiary of the Company's Metals Segment, acquired Marcegaglia USA, Inc.'s ("MUSA") galvanized tube assets and operations ("MUSA-Galvanized") located in Munhall, PA. The purchase price for the transaction totaled $10,378,281. The assets purchased and liabilities assumed from MUSA include accounts receivable, inventory, equipment, and accounts payable.

11. Long-term Debt
On December 20, 2018, the Company amended its Credit Agreement with its bank to refinance and increase its Line of Credit (the "Line") from $80,000,000 to $100,000,000 and to create a new 5-year term loan in the principal amount of $20,000,000 (the “Term Loan”). The Term Loan was used to finance the purchase of substantially all of the assets of American Stainless (see Note 9). The Term Loan’s maturity date is February 1, 2024 and shall be repaid in 60 consecutive monthly installments. Interest on the Term Loan is calculated using the One Month LIBOR Rate (as defined in the Credit Agreement), plus 1.90 percent. The Line will be used for working capital needs and as a source for funding future acquisitions. The maturity date of the Line has been extended to December 20, 2021. Interest on the Line remains unchanged and is calculated using the One Month LIBOR Rate, plus 1.65 percent. Borrowings under the Line are limited to an amount equal to a Borrowing Base calculation that includes eligible accounts receivable and inventory. As of September 30, 2019, the Company had $16.9 million of remaining available capacity under its line of credit.
Pursuant to the Credit Agreement, the Company is subject to certain covenants including maintaining a minimum fixed charge coverage ratio, maintaining a minimum tangible net worth, and a limitation on the Company’s maximum amount of capital expenditures per year, which is in line with currently projected needs. At September 30, 2019, the Company was in compliance with all debt covenants.

12. Contingencies
The Company is from time-to-time subject to various claims, possible legal actions for product liability and other damages, and other matters arising out of the normal conduct of the Company's business.  
Management is not currently aware of any asserted or unasserted matters which could have a material effect on the financial condition or results of operations of the Company.

13. Leases
Adoption of ASC Topic 842, "Leases"
On January 1, 2019, the Company adopted Topic 842 using the modified retrospective method applied to leases that were in place as of January 1, 2019. Results for reporting periods beginning after January 1, 2019 are presented under Topic 842, while prior period amounts are not adjusted and continue to be reported in accordance with our historic accounting under Topic 840. The Company's portfolio of leases contains both finance and operating leases that relate primarily to real estate agreements and manufacturing equipment agreements. Substantially all of the value of the Company's lease portfolio relates to a real estate master lease agreement with Store Master Funding XII, LLC, an affiliate of Store Capital Corporation ("Store Capital") that was entered

15

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

into in 2016 and amended with the 2018 MUSA-Galvanized and 2019 American Stainless acquisitions. As of September 30, 2019, operating lease liabilities related to the master lease agreement with Store Capital totaled $36,911,421, or 97 percent of the total lease liabilities on the accompanying condensed consolidated balance sheet.
Practical Expedients and Elections
The Company elected the package of practical expedients permitted under the transition guidance, which allowed us to carryforward our historical lease classification, our assessment on whether a contract is or contains a lease, and our initial direct costs for any leases that exist prior to adoption of the new standard. We did not elect the hindsight practical expedient to determine the reasonably certain lease term for existing leases. We also elected to combine lease and non-lease components and elected the short-term lease recognition exemption for all leases that qualify.
Deferred Gain on Sale Leaseback
On January 1, 2019, the Company recorded cumulative-effect adjustments to increase equity and deferred tax assets totaling $4,622,500 and $1,310,850, respectively, related to the derecognition of the deferred gain on its sale leaseback, consistent with transition guidance set forth in ASC 842-10-65-1.
Discount Rate
To determine the present value of minimum future lease payments for operating leases at January 1, 2019, the Company was required to estimate a rate of interest that we would have to pay to borrow on a collateralized basis over a similar term an amount equal to the lease payments in a similar economic environment (the "incremental borrowing rate" or "IBR"). The Company determined the appropriate IBR by identifying a reference rate and making adjustments that take into consideration financing options and certain lease-specific circumstances. For the reference rate, treasury rates for five years, 10 years, and 30 years were used as they cover the periods of the leases. The Company additionally used the Damodaran Credit Rating Model, which assesses a credit rating based on the interest coverage ratio and relates this to credit ratings of other large public manufacturers. Inputs required include EBIT, interest expense, future minimum lease payments, outstanding debt, and a reference rate. Based on this assessment of the aforementioned qualitative and quantitative factors, the Company determined that 7.32 percent was an appropriate incremental borrowing rate to apply to its portfolio of real-estate operating leases. The Company elected to utilize a single discount rate for its portfolio of operating leases because of similar lease characteristics; the resulting calculation does not differ materially from applying the standard to the individual leases.
Weighted average discount rates for operating and finance leases are as follows:
Operating Leases
7.32
%
Finance Leases
11.90
%
Balance Sheet Presentation
Operating and finance lease amounts included in the Consolidated Balance Sheet are as follows:
Classification
 
Financial Statement Line Item
 
September 30, 2019

Assets
 
Right-of-use assets, operating leases
 
$
36,102,240

Assets
 
Property, plant and equipment
 
444,634

Current liabilities
 
Current portion of lease liabilities, operating leases
 
3,543,866

Current liabilities
 
Current portion of lease liabilities, finance leases
 
252,896

Non-current liabilities
 
Non-current portion of lease liabilities, operating leases
 
33,942,080

Non-current liabilities
 
Non-current portion of lease liabilities, finance leases
 
397,815

Total Lease Cost
Individual components of the total lease cost incurred by the Company are as follows:

16

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

 
Three Months Ended
 
Nine Months Ended
 
September 30, 2019
 
September 30, 2019
Operating lease cost
$
1,027,998

 
$
3,083,993

Finance lease cost:
 
 
 
Amortization of right-of-use assets
43,714

 
131,143

Interest on finance lease liabilities
20,526

 
66,270

Total lease cost
$
1,092,238

 
$
3,281,406

Amortization of assets held under finance leases is included in depreciation expense. Minimum rental payments under operating leases are recognized on a straight-line method over the term of the lease including any periods of free rent.
Maturity of Leases
The amounts of undiscounted future minimum lease payments under leases as of September 30, 2019 are as follows:
 
Operating
 
Finance
Remainder of 2019
$
885,966

 
$
59,472

2020
3,562,092

 
275,101

2021
3,635,376

 
315,529

2022
3,672,731

 
11,998

2023
3,563,383

 

Thereafter
52,188,270

 

Total undiscounted minimum future lease payments
67,507,818

 
662,100

Imputed Interest
30,021,872

 
11,389

Total lease liabilities recorded as of September 30, 2019
$
37,485,946

 
$
650,711

Additional Information
Weighted average remaining lease terms for operating and finance leases as of September 30, 2019 are as follows:
Operating Leases
16.79 years
Finance Leases
2.27 years
During the nine-month period ended September 30, 2019, right-of-use assets recognized in exchange for new operating lease liabilities totaled $4,900,243.
On January 1, 2019, the Company and Store Capital entered into an Amended and Restated Master Lease Agreement (the “Master Lease”), pursuant to which the Company leases the Statesville and Troutman, NC facilities, purchased by Store Capital from American Stainless on January 1, 2019, for the remainder of the initial term of 20 years set forth in the Master Lease, with two renewal options of ten years each. Because the Company is reasonably certain to not exercise these renewal options, the options are not considered in determining the lease term and associated potential option payments are excluded from lease payments. The Master Lease includes a rent escalator equal to the lesser of 1.25 times the percentage increase in the Consumer Price Index since the previous increase or 2 percent.

17

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

Undiscounted future minimum lease payments under non-cancellable operating and capital leases as of December 31, 2018 accounted for under ASC 840 "Leases" were as follows:
 
Operating
 
Capital
2019
$
3,207,053

 
$
354,299

2020
3,243,694

 
329,534

2021
3,238,745

 
335,462

2022
3,224,810

 
11,998

2023
3,102,815

 

Thereafter
45,337,403

 

Total undiscounted minimum future operating lease payments


 
1,031,293

Imputed Interest


 
164,826

Total lease liabilities recorded as of December 31, 2018
 
 
$
866,467

14. Goodwill and Intangible Assets

As a result of the 2019 American Stainless acquisition, the Company recognized $7,757,628 in Goodwill for the excess of consideration transferred over the fair value of the acquired net tangible and identifiable intangible assets.

The Company also recorded a $9,504,000 intangible asset for the fair value of the customer relationships that were acquired, to be amortized on an accelerated basis over 15 years.

The balance of intangible assets subject to amortization at September 30, 2019 and December 31, 2018 is as follows:
 
September 30, 2019
 
December 31, 2018
Intangible assets, gross
$
32,126,000

 
$
22,622,000

Accumulated amortization of intangible assets
(15,540,065
)
 
(12,925,888
)
Intangible assets, net
$
16,585,935

 
$
9,696,112

Estimated amortization expense related to intangible assets for the next five years is as follows:
Remainder of 2019
$
871,392

2020
3,238,328

2021
3,051,086

2022
2,740,761

2023
1,199,616

2024
1,042,641

Thereafter
4,442,111


18

Synalloy Corporation
Notes to Condensed Consolidated Financial Statements (Unaudited)

15. Stock Repurchase Program
On February 21, 2019, the Board of Directors authorized a stock repurchase program for up to 850,000 shares of its outstanding common stock over twenty-four months. The shares will be purchased from time to time at prevailing market prices, through open market or privately negotiated transactions, depending on market conditions. Under the program, the purchases will be funded from available working capital, and the repurchased shares will be returned to the status of authorized, but unissued shares of common stock or held in treasury. There is no guarantee as to the exact number of shares that will be repurchased by the Company, and the Company may discontinue purchases at any time that management determines additional purchases are not warranted.
During the nine-month period ended September 30, 2019 the Company did not purchase any shares under the stock repurchase program.

16. Subsequent Events

Kyle Pennington, President of Synalloy Metals, notified Synalloy Corporation (the “Company”) of his decision to retire from the Company effective October 31, 2019. Mr. Pennington’s Employment Agreement with the Company dated March 1, 2019 (the “Employment Agreement”) was terminated as of October 31, 2019. The Employment Agreement, filed with the Securities and Exchange Commission as an exhibit to the Company’s 2018 Annual Report on Form 10-K, provides Mr. Pennington with salary and incentive cash and restricted stock compensation continuation through March 1, 2020 as well as immediate vesting of his awarded restricted stock and stock options.


19


Item 2. Management's Discussion and Analysis of Financial Condition and Results of Operations
The following is management's discussion of certain significant factors that affected the Company during the three-month and nine-month periods ended September 30, 2019.
Consolidated net sales for the third quarter of 2019 were $73.6 million. This represents a decrease of $4.2 million or 5.3 percent when compared to net sales for the third quarter of 2018. Excluding net sales of ASTI, net sales for the third quarter of 2019 decreased $12.6 million, or 16.2 percent compared to net sales for the third quarter of 2018.
Consolidated net sales for the first nine months of 2019 were $237.2 million, an increase of $29.1 million or 14.0 percent from the first nine months of 2018. Excluding net sales of ASTI (for the nine months ended September 30, 2019) and Munhall-Galvanized (for the first six months of 2019), net sales for the first nine months of 2019 decreased $10.4 million, or 5.0 percent compared to net sales for the first nine months of 2018.
For the third quarter of 2019, the Company recorded a net loss of $1.0 million, or $0.11 loss per diluted share, compared to net income of $5.0 million, or $0.56 per diluted share for the third quarter of 2018. Excluding the financial results of ASTI, net income for the third quarter of 2019 decreased $6.8 million, or 134.9 percent compared to net income for the third quarter of 2018. The third quarter of 2019 was negatively impacted by inventory price change losses which, on a pre-tax basis, totaled $0.6 million, compared to a $1.6 million gain in the third quarter of 2018, as well as non-recurring items, described in more detail below, which totaled $1.6 million.
For the first nine months of 2019, net loss was $2.1 million, or $0.24 loss per diluted earnings per share. This compares to net income of $12.5 million, or $1.42 per diluted earnings per share for the first nine months of 2018. Excluding the financial results of ASTI (for the first six months of 2019) and Munhall-Galvanized (for the first six months of 2019), net income for the first nine months of 2019 decreased $16.4 million, or 130.4 percent compared to net income for the first nine months of 2018. The first nine months of 2019 were negatively impacted by inventory price change losses which, on a pre-tax basis, totaled $5.7 million, compared to a $5.1 million gain for the first nine months of 2018, as well as non-recurring items, described in more detail below, which totaled $1.9 million.
The Company's results are periodically impacted by factors that are not included as adjustments to our non-GAAP measures, but which represent items that help explain differences in period to period results. As mentioned above, for the third quarter of 2019, the most significant of those was inventory price change losses which, on a pre-tax basis, totaled $0.6 million, compared to a $1.6 million gain in the third quarter of 2018, representing a decrease of $2.2 million in pre-tax income compared to the third quarter 2018. Additionally, during the third quarter, other significant non-recurring items occurred with an estimated pre-tax impact of $1.6 million in the third quarter and $1.9 million for the first nine months of 2019, and included the following:
Three year Long-Term Incentive Plan performance shares non-cash awards for 2017-2019 were accrued in the third quarter of 2019, at a cost of $0.7 million;
Several stop loss medical claims that resulted in charges in excess of $0.6 million in the third quarter of 2019;
Downtime associated with the heavy wall press outage; $0.3 million and $0.6 million, for the third quarter of 2019 and for the first nine months of 2019, respectively, of pre-tax earnings loss; anticipate additional pre-tax loss of $0.4 million in the fourth quarter of 2019. We have a filed claim with the insurance carrier.
Impact of 2019 and 2018 Acquisitions on Financial Results
The first nine months of 2019 include financial results in the Company's Metals Segment related to the MUSA-Galvanized acquisition (which closed on July 1, 2018) (for the first six months of 2019) as follows:
a.
For the first six months of 2019, net sales for Munhall-Galvanized totaled $12.9 million, with pre-tax income of $0.2 million.
The third quarter and the first nine months of 2019 include financial results in the Company's Metals Segment related to the American Stainless acquisition (which closed on January 1, 2019) as follows:
a.
For the third quarter of 2019, net sales for ASTI totaled $8.5 million, with pre-tax income of $0.9 million.
b.
For the first nine months of 2019, net sales for ASTI totaled $26.5 million, with pre-tax income of $2.0 million.
For ASTI, the first nine months of 2019 include amortization of acquisition fair value markup of inventory totaling $1.3 million and other acquisition related one-time costs totaling $46,100.

20


Metals Segment
The Metals Segment's net sales for the third quarter of 2019 totaled $60.1 million, a decrease of $0.9 million or 1.5 percent from the third quarter of 2018. Excluding the net sales of ASTI, Metals Segment net sales for the third quarter of 2019 decreased $9.4 million, or 15.4 percent, compared to net sales for the third quarter of 2018.
Net sales for the first nine months of 2019 were $195.7 million, an increase of $32.8 million or 20.2 percent from the first nine months of 2018. Excluding the net sales of ASTI and Munhall-Galvanized (for the first six months of 2019), Metals Segment net sales for the first nine months of 2019 decreased $6.6 million, or 4.1 percent, compared to net sales for the first nine months of 2018.
Sales for the third quarter and first nine months of 2019 compared to the prior year are summarized as follows:
 
Sales increase (decrease) from prior year period
 
$
%
Average selling price (1)
Units
shipped
Third quarter
 
 
 
 
Storage tank and vessel
$
(3,464,604
)
(38.4)%
(3.5)%
(42.0)%
Seamless carbon steel pipe and tube
75,432

1.0%
(11.1)%
12.1%
Stainless steel pipe - Excluding ASTI
(5,144,354
)
(13.7)%
(16.2)%
2.5%
Stainless steel pipe - ASTI
8,468,838

n/a
n/a
n/a
Galvanized pipe
(838,540
)
(13.0)%
(17.6)%
4.6%
   Total third quarter change
$
(903,228
)
 
 
 
 
 
 

 
First nine months
 
 
 
 
Storage tank and vessel
$
1,764,008

7.4%
21.7%
(14.3)%
Seamless carbon steel pipe and tube
(1,471,183
)
(6.0)%
0.2%
(6.2)%
Stainless steel pipe - Excluding ASTI
(6,092,676
)
(5.6)%
(7.8)%
(2.2)%
Stainless steel pipe - ASTI
26,539,086

n/a
n/a
n/a
Galvanized pipe
12,097,265

187.1%
(14.9)%
231.9%
   Total first nine months change
$
32,836,500

 
 
 
1) Average price decreases for the third quarter of 2019 as compared to the third quarter of 2018 primarily relate to the following:
Storage tank and vessels - product mix change to larger, more complex tanks;
Seamless carbon steel pipe and tube - decline in pricing based on market conditions; and,
Stainless steel pipe (excluding ASTI) - pass through of input and cost changes related to:
a.Alloy surcharges decrease of three percent; and,
b.Base raw material input mill pricing, product mix and other competitive pricing, decrease of 12.7 percent.
For the overall Metals Segment, with the addition of the galvanized product line pricing (from the 2018 MUSA-Galvanized acquisition), pricing averages were impacted by the lower average selling prices of galvanized products as compared to other product lines in the Metals Segment. The inclusion of galvanized products lowered average pricing for the third quarter ended September 30, 2019 by 23.0 percent.
Average price decreases for the first nine months of 2019 as compared to the first nine months of 2018 primarily relate to the following:
Storage tank and vessels - product mix change to larger, more complex tanks;
Seamless carbon steel pipe and tube - decline in pricing based on market conditions related to second quarter, offset by price increases related to pass through of tariffs implemented in the second quarter of 2018; and,

21


Stainless steel pipe (excluding ASTI) - pass through of input and cost changes related to:
a.Alloy surcharges decrease of five percent; and,
b.Base raw material input mill pricing, product mix and other competitive pricing, decrease of 2.7 percent.
For the overall Metals Segment, with the addition of the galvanized product line pricing (from the 2018 MUSA-Galvanized acquisition), pricing averages were impacted by the lower average selling prices of galvanized products as compared to other product lines in the Metals Segment. The inclusion of galvanized products lowered average pricing for the nine months ended September 30, 2019 by 32 percent.
The Metals Segment's operating income decreased $7.6 million to $0.5 million for the third quarter of 2019 compared to $8.0 million for the third quarter of 2018. For the first nine months of 2019, operating income decreased for the Metals Segment by $20.0 million to an operating income of $3.1 million compared to operating income of $23.1 million for the same period of 2018.
Current quarter operating results were affected by the following factors:
a)
Nickel prices and resulting surcharges for 304 and 316 alloys ended the third quarter at the high point of 2019, with a late third quarter increase in surcharges between 15.0 percent to 18.0 percent, but still lower than prior year third quarter levels by between 6.0 percent and 11.0 percent. With much of the pricing in the third quarter based on prior lower surcharge levels, the third quarter generated a net unfavorable operating impact of $0.6 million related to metal pricing. Compared to a period of rising nickel prices in the third quarter of 2018, which generated metal pricing gains of $1.6 million, the third quarter of 2019 was unfavorable by $2.2 million compared to the third quarter of 2018;
b)
Operating profits for welded stainless pipe and galvanized tube operations (excluding ASTI commented on in note c below) declined approximately $5.3 million in the third quarter of 2019 compared to the prior year period. The decline is primarily related to the average pricing declines of approximately 16.0 percent that took place in the second quarter of 2019 and sustained at lower levels in the third quarter of 2019. While pounds increased an encouraging 3.0%, overall revenue declined $6.0 million, with a majority of that decline passing through to lower operating profit, offset only by a slightly lower average cost of goods sold of $.10 per pound. For the remainder of the year, we expect to see order book pricing increase as a reflection of recent October and November surcharge increases; however, due to timing of backlog shipments, we believe most of that benefit will come in the first quarter of 2020;
c)
The American Stainless acquisition increased third quarter of 2019 operating income by $0.9 million, with no comparable results in the prior year period; and
d)
Seamless carbon pipe and tube showed an increase of 12.1 percent pounds shipped, with energy related project business up 19.0 percent and general industrial up 9.0 percent. However, pricing pressures in the third quarter lowered the overall average selling price by 11.1 percent, lowering operating profit by approximately $1.2 million. We do expect energy market-based sales to remain low for the remainder of the year, and anticipate slightly lower general industrial sales in the fourth quarter based on normal year-end seasonal declines.
Specialty Chemicals Segment
Net sales for the Specialty Chemicals Segment in the third quarter of 2019 totaled $13.5 million, representing a $3.2 million or 19.4 percent decrease from the third quarter of 2018. Sales for the first nine months of 2019 were $41.5 million, a decrease of $3.8 million or 8.4 percent from 2018 results.
The decline of net sales during the third quarter is primarily attributable to opportunistic volume acquired in 2018 for seasonal asphalt additive products totaling $2.4 million that did not repeat in 2019. Lower raw material input costs negatively affected third quarter sales revenue by $0.8 million when compared to third quarter 2018 for customers that receive quarterly pricing. Through the first nine months of 2019, those same factors, non-repeating asphalt volume and lower raw material input costs, negatively affected sales revenue by $4.5 million and $1.2 million, respectively.
Operating income for the Specialty Chemicals Segment for the third quarter of 2019 was $0.8 million, a decrease of $0.5 million from the same quarter of 2018. The decline in operating income is directly related to the lower sales revenue and more tolled product being shipped in 2019 compared to 2018. Based on our 2018 and 2019 YTD analysis at the end of third quarter, revenue per pound is flat and material margin per pound is down by $0.01. For the first nine months of 2019, operating income for the Specialty Chemicals Segment was $2.4 million compared to operating income of $3.3 million for the same period of 2018. The prior year's first nine months included a one-time claim settlement gain of $0.3 million.

22


Other Items
Unallocated corporate expenses for the third quarter of 2019 increased $0.5 million or 25.0 percent to $2.4 million (3.2 percent of sales) compared to $1.9 million (2.4 percent of sales) for the same period in the prior year comparative period. The third quarter increase resulted primarily from higher stock compensation expense and professional fees. For the first nine months of 2019, unallocated corporate expenses increased $1.0 million or 17.9 percent to $6.6 million (2.8 percent of sales) from $5.6 million (2.7 percent of sales) in the prior year comparative period. For the first nine months of 2019, the increase to unallocated corporate expenses resulted primarily from higher professional fees and stock compensation expense.
Acquisition costs were $0.1 million for the third quarter of 2019 (all in unallocated SG&A), resulting from costs associated with the January 1, 2019 American Stainless acquisition. This compares to $0.4 million in acquisition cost ($0.2 million in unallocated SG&A and $0.2 million in Metals Segment SG&A) during the third quarter of 2018 resulting from costs associated with the 2018 MUSA-Galvanized acquisition. For the first nine months of 2019 acquisition costs were $1.8 million ($1.4 million recorded in Metals Segment Cost of Sales and $0.4 million in unallocated SG&A) compared to $1.1 million for the first nine months of 2018 ($0.3 million recorded in Metals Segment Cost of Sales and $0.8 million in unallocated SG&A) resulting from costs associated with the 2018 MUSA-Galvanized acquisition.
Interest expense was $0.9 million and $0.6 million for the third quarters of 2019 and 2018, respectively. Interest expense was $3.0 million and $1.3 million for the first nine months of 2019 and 2018, respectively. The increase was related to higher average debt outstanding in the third quarter and the first nine months of 2019, as additional borrowings were primarily related to acquisitions and to support increased working capital requirements.
The effective tax rate was 10.6 percent and 23.6 percent for the three and nine-month periods ended September 30, 2019. The effective tax rate for the three month period ended September 30, 2019 was lower than the statutory rate of 21.0 percent due to state taxes, net of the federal benefit, and discrete tax benefits on our stock compensation plan. The Company’s effective tax rate was approximately equal to the U.S. statutory rate of 21.0 percent for the nine months ended September 30, 2019
The effective tax rate was 22.0 percent for the three and nine-month periods ended September 30, 2018, respectively. The Company’s effective tax rate was approximately equal to the U.S. statutory rate of 21.0 percent.
The Company's cash balance decreased $1.9 million to $0.3 million as of September 30, 2019 compared to $2.2 million at December 31, 2018. Fluctuations affecting cash flows during the nine months ended September 30, 2019 were comprised of the following:
a)
Net inventories decreased $8.0 million at September 30, 2019 when compared to December 31, 2018, mainly due to efforts to balance inventory with projected business levels. Excluding the impact of acquired inventory as a result of the American Stainless acquisition, the Company generated $14.0 million of operating cash flows from the relief of inventory during the nine months ended September 30, 2019. Inventory turns decreased slightly from 1.81 turns at December 31, 2018, calculated on a three-month average basis, to 1.78 turns at September 30, 2019;
b)
Accounts payable increased $0.5 million as of September 30, 2019 as compared to December 31, 2018. Accounts payable days outstanding were approximately 32 days at September 30, 2019 compared to 37 days at December 31, 2018;
c)
Net accounts receivable increased $0.8 million at September 30, 2019 as compared to December 31, 2018, which primarily resulted from the addition of ASTI’s sales and receivables following the January 1, 2019 acquisition, offset partially by a reduction in days outstanding of four days due to better collection experience at the end of the third quarter. Days sales outstanding, calculated using a nine-month average basis, was 48 days outstanding at September 30, 2019 and for the year ended December 2018, respectively;
d)
On January 1, 2019, the Company paid $21.9 million to complete the American Stainless acquisition;
e)
The Company purchased and sold equity securities during the nine-month period ended September 30, 2019, which resulted in net cash proceeds of $0.5 million;
f)
Capital expenditures for the first nine months of 2019 were $2.8 million; and
g)
The Company paid $2.9 million during the first nine months of 2019 related to the earn-out liabilities from the 2019 American Stainless, 2018 MUSA-Galvanized and 2017 MUSA-Stainless acquisitions.

23


The Company had $83.1 million of total borrowings outstanding with its lender as of September 30, 2019. Since January 1, 2019 when the Company borrowed $22.7 million to fund the American Stainless acquisition ($20.0 million term loan and $2.7 million against the Company’s line of credit), the Company has reduced borrowings by $16.0 million ($2.7 million term loan and $13.3 million line of credit). Covenants under the Credit Agreement include maintaining a minimum fixed charge coverage ratio, maintaining a minimum tangible net worth, and a limitation on the Company’s maximum amount of capital expenditures per year, which is in line with currently projected needs. As of September 30, 2019, the Company had $16.9 million of remaining available capacity under its line of credit. The Company was in compliance with all covenants as of September 30, 2019.

24


Safe Harbor Statement Under the Private Securities Litigation Reform Act of 1995
This quarterly report includes and incorporates by reference "forward-looking statements" within the meaning of the federal securities laws. All statements that are not historical facts are "forward-looking statements." The words "estimate," "project," "intend," "expect," "believe," "should," "anticipate," "hope," "optimistic," "plan," "outlook," "should," "could," "may" and similar expressions identify forward-looking statements. The forward-looking statements are subject to certain risks and uncertainties, including without limitation those identified below, which could cause actual results to differ materially from historical results or those anticipated. Readers are cautioned not to place undue reliance on these forward-looking statements. The following factors could cause actual results to differ materially from historical results or those anticipated: adverse economic conditions; the impact of competitive products and pricing; product demand and acceptance risks; raw material and other increased costs; raw materials availability; employee relations; ability to maintain workforce by hiring trained employees; labor efficiencies; customer delays or difficulties in the production of products; new fracking regulations; a prolonged decrease in oil and nickel prices; unforeseen delays in completing the integrations of acquisitions; risks associated with mergers, acquisitions, dispositions and other expansion activities; financial stability of our customers; environmental issues; unavailability of debt financing on acceptable terms and exposure to increased market interest rate risk; inability to comply with covenants and ratios required by our debt financing arrangements; ability to weather an economic downturn; loss of consumer or investor confidence and other risks detailed from time-to-time in the Company's SEC filings. The Company assumes no obligation to update the information included in this report.
Item 3. Quantitative and Qualitative Disclosures about Market Risks
Information about the Company's exposure to market risk was disclosed in its Annual Report on Form 10-K for the year ended December 31, 2018, which was filed with the SEC on March 18, 2019. There have been no material quantitative or qualitative changes in market risk exposure since the date of that filing.
Item 4. Controls and Procedures
Based on the evaluation required by 17 C.F.R. Section 240.13a-15(b) or 240.15d-15(b) of the Company's disclosure controls and procedures (as defined in 17 C.F.R. Sections 240.13a-15(e) and 240.15d-15(e)), the Company's Chief Executive Officer and Chief Financial Officer concluded that that such controls and procedures, as of the end of the period covered by this quarterly report, were effective.

Changes in Internal Control over Financial Reporting
The Company's management, including the Chief Executive Officer and Chief Financial Officer, identified no change in the Company's internal control over financial reporting that occurred during the most recent fiscal quarter that has materially affected, or is reasonably likely to materially affect, the Company's control over financial reporting.


25


PART II

Item 1. Legal Proceedings
It is not unusual for us and our subsidiaries to be involved in various unresolved legal actions, administrative proceedings and claims in the ordinary course of business involving, among other things, product liability, commercial, employment, workers' compensation, and environmental matters. We establish reserves in a manner that is consistent with accounting principles generally accepted in the U.S. for costs associated with such matters when a liability is probable and those costs are capable of being reasonably estimated. We cannot predict with any certainty the outcome of these unresolved legal actions or the range of possible loss or recovery. Based on current information, however, we believe that the eventual outcome of these unresolved legal actions, either individually or in the aggregate, will not have a material adverse effect on our financial position, results of operations or cash flows. There were no material changes in our Legal Proceedings, as discussed in Part I, Item 3 in the Company's Annual Report on Form 10-K for the period ending December 31, 2018.

Item 1A. Risk Factors
There were no material changes in our assessment of risk factors as discussed in Part I, Item 1A in the Company's Annual Report on Form 10-K for the fiscal year ended December 31, 2018.

Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
None.

Item 3. Defaults Upon Senior Securities
None.

Item 4. Mine Safety Disclosures
None.

Item 5. Other Information
None.

Item 6. Exhibits
Exhibit No.  
 
 
 
 
Description
 
 
 
101.INS*
 
XBRL Instance Document
101.SCH*
 
XBRL Taxonomy Extension Schema
101.CAL*
 
XBRL Taxonomy Extension Calculation Linkbase
101.LAB*
 
XBRL Taxonomy Extension Label Linkbase
101.PRE*
 
XBRL Taxonomy Extension Presentation Linkbase
101.DEF*
 
XBRL Taxonomy Extension Definition Linkbase
*
 
In accordance with Regulation S-T, the XBRL-related information in Exhibit 101 to this Quarterly Report on Form 10-Q shall be deemed "furnished" and not "filed."

26


SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 
 
 
 
SYNALLOY CORPORATION
 
(Registrant)
 
 
 
 
 
 
 
 
Date:
November 12, 2019
By:
/s/ Craig C. Bram               
 
 
 
Craig C. Bram
 
 
 
President and Chief Executive Officer
 
 
 
(principal executive officer)
 
 
 
 
Date:
November 12, 2019
By:
/s/ Dennis M. Loughran      
 
 
 
Dennis M. Loughran
 
 
 
Senior Vice President and Chief Financial Officer
 
 
 
(principal accounting officer)





27